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4300Catalog Assembly/Installation Intru-LokAssembly Intru-LokTroubleshootingGuide Intru-LokAssembly Problemsassociatedwithbitetypefittingsaremostoftentraced ThestepstoproperlyassembletheIntru-Lokfittingare: tofaultyPre-Set/Assemblyprocedure. 1. Cutting,deburringandcleaningofthetube 2. Installation Problem/ Cutting,DeburringandCleaning ProbableCause Remedy Tubenotbottomed Onsoftmetaltubing,checkforthe Cutsoftmetaltubewithtubecutter,circulartoothedcut-offsaw, indentationonthetubeend.For orhacksawwithafinetoothsawblade.Asquarecutcanbe plastictubingorsoftmetal,com- attainedwithahacksawusingParker'sTru-KutSawingVise. parethelengthfromtheendofthe WithaParker226In-Exdeburringtool(seepageS23),lightly tubetothefrontendoftheferrule deburrtheinsideandoutsidecornerofthetubeend. ofaknowngoodassemblytothat Plastictubecanbecutwithaplastictubecutter,Parkerpart oftheassemblyinquestion.This numberPTC-001(availablefromtheParflexDivision). assemblyshouldbescrapped. Aftercuttinganddeburring,removelooseburrsordirtwitha Shallowbite Inspectforturnedupridgeof brushorcompressedair. materialatthefrontoftheferrule. Afailuretoachievethisridgecan Installation betracedeithertothenutnotbeing tightenedenoughorthetubenot Intru-Lokfittingsaredesignedtopermittubeentryandfitting beingbottomedagainstthestop make-upwithoutremovalofthenutandferrulefromthefitting whichallowedthetubetotravel body.Thefollowingstepsarerequiredforproperinstallation. forwardwiththeferrule.Insome instancesthisassemblymaybe 1. Insertthetubethroughthenutandferruleuntilit re-worked. bottomsontheseatwithinthefittingbody. 2. Tightenthenuttothefingertightposition,thenwrench Over-setferrule Morethan11/4turnsfromfinger tighten11/4turns.(Forlowpressureinstrumentairser- tightwereusedtopre-setferrule,or vice,1turnfromfingertightissufficient.Thiswillalsoallow thenutwasseverelyover-tightened forthemaximumnumberofremakes.) infinalassembly.Thisassembly shouldbescrapped. Note:WhenusingtheBIPknurlednutandTIPinsertfor plastictube,tightenthenutanadditional1turnfromthe Ferrulecockedon Theferrulemaybecomecockedon fingertightposition. thetube thetubewhenthetubeendisnot properlylinedupwiththebody. Remake Generallythisconditioniscaused byfaultytubebending.Allbent Thenutshouldbewrencheddownuntilasuddenresistance tubeassembliesshouldfitintothe towrenchforceisevident.Fromthispointwrenchthenut1/6 fittingbodypriortomakeup.This turnmoretocausetheferruletospringintoitssealagainstthe assemblyshouldbescrapped. tubeandfittingbody. TableT24�Intru-Loktroubleshootingguide T27 ParkerHannifinCorporation TubeFittingsDivision Columbus,Ohio http://www.parker.com/tfd
Goodyear Rubber Products
